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58531 Repair Manual (CX) | Page 511
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Citroën Repair Manual
CX Vehicles, Mechanical Components 1
N°058531, September 1988
SECTION OVERVIEW
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Overhaul bodyshell
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58531 Repair Manual (CX)
Choose a section…
Introduction (p.1)
Chapter list (p.4)
Chapter 0 - General (p.5)
Dimensions (p.6)
Identification (p.13)
Jacking points (p.14)
Towing (p.15)
Electrical precautions (p.17)
Cleaning products (p.18)
Sealing compounds (p.18)
Penetrating oils (p.19)
Greases, lubricants (p.20)
Suppliers (p.21)
Sealing compounds (p.22)
Adhesives, greases (p.23)
Protective products (p.24)
Glossary of symbols (p.25)
Chapter 1 - Engine (p.36)
List of operations (p.37)
Special tools (p.40)
Engine data (p.42)
CX 20 ohc (p.42)
CX 22 ohc (p.49)
CX 25 (p.56)
CX 25 Turbo (p.64)
CX 25 diesel (p.72)
CX 25 diesel Turbo (p.81)
Remove/refit engine/g'box (p.90)
Recommended tools (p.90)
2.5l w. injection (p.91)
Check valve timing (p.98)
Recommended tools (p.98)
Replace timing belt (p.107)
Replace timing chain (p.112)
Replace timing belt on vehicle (p.115)
Adjust valve clearances (p.118)
Engine mount specs (p.121)
Check, adjust engine mounts (p.122)
Exhaust system specs. (p.125)
Work on exhaust system (p.131)
Check engine oil pressure (p.134)
Cooling system (p.140)
Fill, bleed cooling system (p.146)
Chapter 2 - Carburation (p.148)
List of operations (p.149)
Special tools (p.151)
General features (p.152)
Carburettor specification (p.159)
Anti-pollution (p.181)
LE Jetronic Injection system (p.184)
Diesel injection system (p.205)
Remove and refit diesel pump (p.215)
Turbocharger (p.219)
Air supply (p.221)
Checking the petrol supply (p.223)
Chapter 3 - Ignition (p.230)
List of operations (p.231)
General data (p.232)
Checking transistor ignition (p.254)
Checking integrated ignition (p.259)
Chapter 4 - Clutch (p.267)
List of operations (p.268)
Chapter 5 - Gearbox, drive shafts (p.273)
List of operations (p.274)
Tools (p.275)
4-speed gearbox (p.277)
5-speed gearbox (p.282)
Automatic gearbox (p.293)
Drive shafts (p.298)
Chapter 6 - Hydraulic system (p.309)
List of operations (p.310)
Precautions (p.313)
Specifications (p.317)
Chapter 7 - Front axle (p.327)
List of operations (p.328)
Tools (p.329)
Specifications (p.331)
Remove, fit upper wheel arm (p.334)
Remove, fit lower wheel arm (p.337)
Remove, fit swivel (p.355)
Remove, fit wheel hub (p.360)
Chapter 8 - Rear axle (p.363)
List of operations (p.364)
Remove, refit axle arm (p.368)
Chapter 9 - Suspension (p.371)
List of operations (p.372)
List of operations (p.372)
Tools (p.373)
Specifications (p.377)
Remove/fit front sphere, cylinder (p.384)
Remove/fit rear sphere, cylinder (p.387)
Remove/fit anti-roll bar (p.390)
Remove/fit rear anti-roll bar (p.399)
Wheel, tyre specifications (p.402)
Chapter 10 - Steering (p.407)
List of operations (p.408)
Specifications (p.409)
Chapter 11 - Brakes (p.412)
List of operations (p.413)
Tools (p.414)
Specifications (p.415)
Check runout of brake discs (p.425)
Remove/refit front brake disc (p.428)
Bleeding the brakes (p.431)
Adjust emergency brake (p.435)
Remove/fit ABS hydraulic block (p.438)
Chapter 12 - Electrical (p.441)
List of operations (p.442)
General information (p.443)
Symbols (p.444)
Electrical junction box (p.447)
Instrument panel connectors (p.449)
Location of ECU's and relays (p.452)
Wiring diagrams (p.455)
CX 22 TRS (p.455)
CX 25 GTI (p.460)
CX 25 GTI Turbo (p.468)
CX 25 TRD Turbo (p.482)
Chapter 13 - Heating, Ventilation, Air-con (p.495)
List of operations (p.496)
Remove/fit heater unit ->7/85 (p.497)
Remove/fit heater unit 7/85-> (p.502)
Chapter 14/15 - Body (p.507)
List of operations (p.508)
Overhaul bodyshell (p.509)
Check damaged vehicle (p.517)
Prepare for painting (p.518)
Using 'Celette' jig (p.523)
Using 'Caroliner' jig (p.526)
Replace front unit complete (p.538)
Replace body fixed units (p.544)
Replace front wing (p.550)
Replace front wheelarch (p.556)
Replace rear wing (p.562)
Replace rear wing (part) (p.567)
Remove/fit side door (p.573)
Strip/rebuild side door (p.578)
Remove/fit front bumper (p.584)
Remove/fit bonnet (p.587)
Open bonnet with failed catch (p.590)
Remove/fit rear bumper (p.592)
Remove/fit r. quarter panels (p.594)
Replace dashboard (p.599)
MR Tool drawings (p.608)
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58531 · p.511
REPRESENTATIVE EXCERPT — FOR REFERENCE ONLY
000-008 VIN
Vehicle Application:
Citroën CX 20 · CX 22 · CX 25 · September 1988
Choose a section…
Introduction (p.1)
Chapter list (p.4)
Chapter 0 - General (p.5)
Dimensions (p.6)
Identification (p.13)
Jacking points (p.14)
Towing (p.15)
Electrical precautions (p.17)
Cleaning products (p.18)
Sealing compounds (p.18)
Penetrating oils (p.19)
Greases, lubricants (p.20)
Suppliers (p.21)
Sealing compounds (p.22)
Adhesives, greases (p.23)
Protective products (p.24)
Glossary of symbols (p.25)
Chapter 1 - Engine (p.36)
List of operations (p.37)
Special tools (p.40)
Engine data (p.42)
CX 20 ohc (p.42)
CX 22 ohc (p.49)
CX 25 (p.56)
CX 25 Turbo (p.64)
CX 25 diesel (p.72)
CX 25 diesel Turbo (p.81)
Remove/refit engine/g'box (p.90)
Recommended tools (p.90)
2.5l w. injection (p.91)
Check valve timing (p.98)
Recommended tools (p.98)
Replace timing belt (p.107)
Replace timing chain (p.112)
Replace timing belt on vehicle (p.115)
Adjust valve clearances (p.118)
Engine mount specs (p.121)
Check, adjust engine mounts (p.122)
Exhaust system specs. (p.125)
Work on exhaust system (p.131)
Check engine oil pressure (p.134)
Cooling system (p.140)
Fill, bleed cooling system (p.146)
Chapter 2 - Carburation (p.148)
List of operations (p.149)
Special tools (p.151)
General features (p.152)
Carburettor specification (p.159)
Anti-pollution (p.181)
LE Jetronic Injection system (p.184)
Diesel injection system (p.205)
Remove and refit diesel pump (p.215)
Turbocharger (p.219)
Air supply (p.221)
Checking the petrol supply (p.223)
Chapter 3 - Ignition (p.230)
List of operations (p.231)
General data (p.232)
Checking transistor ignition (p.254)
Checking integrated ignition (p.259)
Chapter 4 - Clutch (p.267)
List of operations (p.268)
Chapter 5 - Gearbox, drive shafts (p.273)
List of operations (p.274)
Tools (p.275)
4-speed gearbox (p.277)
5-speed gearbox (p.282)
Automatic gearbox (p.293)
Drive shafts (p.298)
Chapter 6 - Hydraulic system (p.309)
List of operations (p.310)
Precautions (p.313)
Specifications (p.317)
Chapter 7 - Front axle (p.327)
List of operations (p.328)
Tools (p.329)
Specifications (p.331)
Remove, fit upper wheel arm (p.334)
Remove, fit lower wheel arm (p.337)
Remove, fit swivel (p.355)
Remove, fit wheel hub (p.360)
Chapter 8 - Rear axle (p.363)
List of operations (p.364)
Remove, refit axle arm (p.368)
Chapter 9 - Suspension (p.371)
List of operations (p.372)
List of operations (p.372)
Tools (p.373)
Specifications (p.377)
Remove/fit front sphere, cylinder (p.384)
Remove/fit rear sphere, cylinder (p.387)
Remove/fit anti-roll bar (p.390)
Remove/fit rear anti-roll bar (p.399)
Wheel, tyre specifications (p.402)
Chapter 10 - Steering (p.407)
List of operations (p.408)
Specifications (p.409)
Chapter 11 - Brakes (p.412)
List of operations (p.413)
Tools (p.414)
Specifications (p.415)
Check runout of brake discs (p.425)
Remove/refit front brake disc (p.428)
Bleeding the brakes (p.431)
Adjust emergency brake (p.435)
Remove/fit ABS hydraulic block (p.438)
Chapter 12 - Electrical (p.441)
List of operations (p.442)
General information (p.443)
Symbols (p.444)
Electrical junction box (p.447)
Instrument panel connectors (p.449)
Location of ECU's and relays (p.452)
Wiring diagrams (p.455)
CX 22 TRS (p.455)
CX 25 GTI (p.460)
CX 25 GTI Turbo (p.468)
CX 25 TRD Turbo (p.482)
Chapter 13 - Heating, Ventilation, Air-con (p.495)
List of operations (p.496)
Remove/fit heater unit ->7/85 (p.497)
Remove/fit heater unit 7/85-> (p.502)
Chapter 14/15 - Body (p.507)
List of operations (p.508)
Overhaul bodyshell (p.509)
Check damaged vehicle (p.517)
Prepare for painting (p.518)
Using 'Celette' jig (p.523)
Using 'Caroliner' jig (p.526)
Replace front unit complete (p.538)
Replace body fixed units (p.544)
Replace front wing (p.550)
Replace front wheelarch (p.556)
Replace rear wing (p.562)
Replace rear wing (part) (p.567)
Remove/fit side door (p.573)
Strip/rebuild side door (p.578)
Remove/fit front bumper (p.584)
Remove/fit bonnet (p.587)
Open bonnet with failed catch (p.590)
Remove/fit rear bumper (p.592)
Remove/fit r. quarter panels (p.594)
Replace dashboard (p.599)
MR Tool drawings (p.608)
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Page 511 of 611
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