Introduction
p.1
Chapter list
p.4
Chapter 0 - General
p.5
Dimensions
p.6
Identification
p.13
Jacking points
p.14
Towing
p.15
Electrical precautions
p.17
Cleaning products
p.18
Sealing compounds
p.18
Penetrating oils
p.19
Greases, lubricants
p.20
Suppliers
p.21
Sealing compounds
p.22
Adhesives, greases
p.23
Protective products
p.24
Glossary of symbols
p.25
Chapter 1 - Engine
p.36
List of operations
p.37
Special tools
p.40
Engine data
p.42
CX 20 ohc
p.42
CX 22 ohc
p.49
CX 25
p.56
CX 25 Turbo
p.64
CX 25 diesel
p.72
CX 25 diesel Turbo
p.81
Remove/refit engine/g'box
p.90
Recommended tools
p.90
2.5l w. injection
p.91
Check valve timing
p.98
Recommended tools
p.98
Replace timing belt
p.107
Replace timing chain
p.112
Replace timing belt on vehicle
p.115
Adjust valve clearances
p.118
Engine mount specs
p.121
Check, adjust engine mounts
p.122
Exhaust system specs.
p.125
Work on exhaust system
p.131
Check engine oil pressure
p.134
Cooling system
p.140
Fill, bleed cooling system
p.146
Chapter 2 - Carburation
p.148
List of operations
p.149
Special tools
p.151
General features
p.152
Carburettor specification
p.159
Anti-pollution
p.181
LE Jetronic Injection system
p.184
Diesel injection system
p.205
Remove and refit diesel pump
p.215
Turbocharger
p.219
Air supply
p.221
Checking the petrol supply
p.223
Chapter 3 - Ignition
p.230
List of operations
p.231
General data
p.232
Checking transistor ignition
p.254
Checking integrated ignition
p.259
Chapter 4 - Clutch
p.267
List of operations
p.268
Chapter 5 - Gearbox, drive shafts
p.273
List of operations
p.274
Tools
p.275
4-speed gearbox
p.277
5-speed gearbox
p.282
Automatic gearbox
p.293
Drive shafts
p.298
Chapter 6 - Hydraulic system
p.309
List of operations
p.310
Precautions
p.313
Specifications
p.317
Chapter 7 - Front axle
p.327
List of operations
p.328
Tools
p.329
Specifications
p.331
Remove, fit upper wheel arm
p.334
Remove, fit lower wheel arm
p.337
Remove, fit swivel
p.355
Remove, fit wheel hub
p.360
Chapter 8 - Rear axle
p.363
List of operations
p.364
Remove, refit axle arm
p.368
Chapter 9 - Suspension
p.371
List of operations
p.372
List of operations
p.372
Tools
p.373
Specifications
p.377
Remove/fit front sphere, cylinder
p.384
Remove/fit rear sphere, cylinder
p.387
Remove/fit anti-roll bar
p.390
Remove/fit rear anti-roll bar
p.399
Wheel, tyre specifications
p.402
Chapter 10 - Steering
p.407
List of operations
p.408
Specifications
p.409
Chapter 11 - Brakes
p.412
List of operations
p.413
Tools
p.414
Specifications
p.415
Check runout of brake discs
p.425
Remove/refit front brake disc
p.428
Bleeding the brakes
p.431
Adjust emergency brake
p.435
Remove/fit ABS hydraulic block
p.438
Chapter 12 - Electrical
p.441
List of operations
p.442
General information
p.443
Symbols
p.444
Electrical junction box
p.447
Instrument panel connectors
p.449
Location of ECU's and relays
p.452
Wiring diagrams
p.455
CX 22 TRS
p.455
CX 25 GTI
p.460
CX 25 GTI Turbo
p.468
CX 25 TRD Turbo
p.482
Chapter 13 - Heating, Ventilation, Air-con
p.495
List of operations
p.496
Remove/fit heater unit ->7/85
p.497
Remove/fit heater unit 7/85->
p.502
Chapter 14/15 - Body
p.507
List of operations
p.508
Overhaul bodyshell
p.509
Check damaged vehicle
p.517
Prepare for painting
p.518
Using 'Celette' jig
p.523
Using 'Caroliner' jig
p.526
Replace front unit complete
p.538
Replace body fixed units
p.544
Replace front wing
p.550
Replace front wheelarch
p.556
Replace rear wing
p.562
Replace rear wing (part)
p.567
Remove/fit side door
p.573
Strip/rebuild side door
p.578
Remove/fit front bumper
p.584
Remove/fit bonnet
p.587
Open bonnet with failed catch
p.590
Remove/fit rear bumper
p.592
Remove/fit r. quarter panels
p.594
Replace dashboard
p.599
MR Tool drawings
p.608