Choose a section…
Introduction (p.1)
Index (p.4)
List of Special Tools (p.6)
Engine (p.12)
Remove/refit w. gearbox (p.12)
Adjust suspension (p.13)
Adjust clutch cable (p.13)
Set distributor (p.14)
Set tappet clearances (p.15)
Remove engine accessories (p.16)
Refit clutch, gearbox (p.16)
Fit distributor (p.17)
Dismantle engine (p.18)
Cylinder head (p.19)
Oil pump (p.19)
Water pump (p.20)
Assemble engine (p.20)
Rocker shaft (p.20)
Cylinder head (p.21)
Oil pump (p.23)
Water pump (p.24)
Change starter gear ring (p.25)
Checking bearings (p.25)
Oil baffles (p.26)
Fit pistons (p.28)
Fit camshaft (p.28)
Fit liners (p.28)
Crank end float (p.30)
Fit timing gear (p.30)
Fit oil pump (p.31)
Fit sump, timing cover (p.31)
Cylinder head (p.33)
Remove/refit (engine in car) (p.33)
Rocker shaft (p.35)
Manifolds (p.36)
Water pump (p.37)
Fuel system (p.40)
Carburetter (p.40)
Air silencer (p.42)
Petrol pump (p.43)
Clutch (p.47)
Gearbox (p.51)
Remove/refit (p.51)
Dismantle (p.53)
Reassemble (p.54)
Front axle (p.62)
Remove/refit (p.62)
Dismantle (p.65)
Reassemble (p.67)
Transmission (drive shaft) (p.75)
Remove/refit (p.75)
Upper link arm (p.77)
Steering (p.79)
Dismantle/assemble (p.82)
Remove/refit (p.79)
Rear axle (p.86)
Rear crossmember (p.88)
Remove axle (p.90)
Dismantle (p.94)
Check camber, toe-in (p.95)
Reassemble (p.96)
Refit link arms (p.97)
Fit hubs, brake drums (p.98)
Dismantle (Ser. 6) (p.99)
Suspension (p.101)
Front torsion bar (p.101)
Rear torsion bar (p.102)
Shock absorbers (p.104)
Gear selector (p.106)
Hand brake control (p.108)
Pedal assembly (p.109)
Master Cylinder (p.113)
Light Fifteen (p.113)
Big Fifteen (p.115)
Exhaust system (p.117)
Electrical (p.118)
Distributor (p.118)
Dynamo (p.120)
Starter motor (p.124)
Front body work (p.127)
Petrol tank (p.128)
Engine adjustments (p.129)
Valves, ignition (p.129)
Carburettor (p.130)
Front axle adjustments (p.132)
Other adjustments (p.132)
Adjust, bleed brakes (p.134)
Adjust ride height (p.136)
Adjust headlamps (p.139)
Hull repairs (p.140)
Illustrations (p.141)
List of illustrations (p.142)
EXTRACTED TEXT — FOR REFERENCE ONLY
—— CHECKING CAMBER AND TOE IN OF REAR AXLE — TOOL. 2052.T. Sdiaxtes We oT: " \ =o TWO GAUGE POINTS MUST ASJUSTEO TO EXACTLY THE SAME HEIGHT _IN RELATION TO Wy ‘ae BUSH FOR 30mm. DIAMETER STUB AXLES. FACE GQ OF HUBS ANO THEN | N rm LOCKED IN POSITION BY PIN- 235-8:838 PUNCH TO PREVENT ULTIMATE 23053 3 MISALIGNMENT. 1x30°CHAMFER AT BOTH ENOS. POINTED ENOS TO BE HAROENED ONLY. NUT FOR LOCKING ON STUB AXLE. MMU W SS 334 \ [e SEMI- HARD wo STEEL TREATEO BEFORE GRINOING. 2 HoLes Sdia. 10 Deee OIAMETRICALLY OPPOSITE SSSSSSSSSSSSSOSSS SSNS SSS
Choose a section…
Introduction (p.1)
Index (p.4)
List of Special Tools (p.6)
Engine (p.12)
Remove/refit w. gearbox (p.12)
Adjust suspension (p.13)
Adjust clutch cable (p.13)
Set distributor (p.14)
Set tappet clearances (p.15)
Remove engine accessories (p.16)
Refit clutch, gearbox (p.16)
Fit distributor (p.17)
Dismantle engine (p.18)
Cylinder head (p.19)
Oil pump (p.19)
Water pump (p.20)
Assemble engine (p.20)
Rocker shaft (p.20)
Cylinder head (p.21)
Oil pump (p.23)
Water pump (p.24)
Change starter gear ring (p.25)
Checking bearings (p.25)
Oil baffles (p.26)
Fit pistons (p.28)
Fit camshaft (p.28)
Fit liners (p.28)
Crank end float (p.30)
Fit timing gear (p.30)
Fit oil pump (p.31)
Fit sump, timing cover (p.31)
Cylinder head (p.33)
Remove/refit (engine in car) (p.33)
Rocker shaft (p.35)
Manifolds (p.36)
Water pump (p.37)
Fuel system (p.40)
Carburetter (p.40)
Air silencer (p.42)
Petrol pump (p.43)
Clutch (p.47)
Gearbox (p.51)
Remove/refit (p.51)
Dismantle (p.53)
Reassemble (p.54)
Front axle (p.62)
Remove/refit (p.62)
Dismantle (p.65)
Reassemble (p.67)
Transmission (drive shaft) (p.75)
Remove/refit (p.75)
Upper link arm (p.77)
Steering (p.79)
Dismantle/assemble (p.82)
Remove/refit (p.79)
Rear axle (p.86)
Rear crossmember (p.88)
Remove axle (p.90)
Dismantle (p.94)
Check camber, toe-in (p.95)
Reassemble (p.96)
Refit link arms (p.97)
Fit hubs, brake drums (p.98)
Dismantle (Ser. 6) (p.99)
Suspension (p.101)
Front torsion bar (p.101)
Rear torsion bar (p.102)
Shock absorbers (p.104)
Gear selector (p.106)
Hand brake control (p.108)
Pedal assembly (p.109)
Master Cylinder (p.113)
Light Fifteen (p.113)
Big Fifteen (p.115)
Exhaust system (p.117)
Electrical (p.118)
Distributor (p.118)
Dynamo (p.120)
Starter motor (p.124)
Front body work (p.127)
Petrol tank (p.128)
Engine adjustments (p.129)
Valves, ignition (p.129)
Carburettor (p.130)
Front axle adjustments (p.132)
Other adjustments (p.132)
Adjust, bleed brakes (p.134)
Adjust ride height (p.136)
Adjust headlamps (p.139)
Hull repairs (p.140)
Illustrations (p.141)
List of illustrations (p.142)
