Choose a section…
Introduction (p.1)
Index (p.4)
List of Special Tools (p.6)
Engine (p.12)
Remove/refit w. gearbox (p.12)
Adjust suspension (p.13)
Adjust clutch cable (p.13)
Set distributor (p.14)
Set tappet clearances (p.15)
Remove engine accessories (p.16)
Refit clutch, gearbox (p.16)
Fit distributor (p.17)
Dismantle engine (p.18)
Cylinder head (p.19)
Oil pump (p.19)
Water pump (p.20)
Assemble engine (p.20)
Rocker shaft (p.20)
Cylinder head (p.21)
Oil pump (p.23)
Water pump (p.24)
Change starter gear ring (p.25)
Checking bearings (p.25)
Oil baffles (p.26)
Fit pistons (p.28)
Fit camshaft (p.28)
Fit liners (p.28)
Crank end float (p.30)
Fit timing gear (p.30)
Fit oil pump (p.31)
Fit sump, timing cover (p.31)
Cylinder head (p.33)
Remove/refit (engine in car) (p.33)
Rocker shaft (p.35)
Manifolds (p.36)
Water pump (p.37)
Fuel system (p.40)
Carburetter (p.40)
Air silencer (p.42)
Petrol pump (p.43)
Clutch (p.47)
Gearbox (p.51)
Remove/refit (p.51)
Dismantle (p.53)
Reassemble (p.54)
Front axle (p.62)
Remove/refit (p.62)
Dismantle (p.65)
Reassemble (p.67)
Transmission (drive shaft) (p.75)
Remove/refit (p.75)
Upper link arm (p.77)
Steering (p.79)
Dismantle/assemble (p.82)
Remove/refit (p.79)
Rear axle (p.86)
Rear crossmember (p.88)
Remove axle (p.90)
Dismantle (p.94)
Check camber, toe-in (p.95)
Reassemble (p.96)
Refit link arms (p.97)
Fit hubs, brake drums (p.98)
Dismantle (Ser. 6) (p.99)
Suspension (p.101)
Front torsion bar (p.101)
Rear torsion bar (p.102)
Shock absorbers (p.104)
Gear selector (p.106)
Hand brake control (p.108)
Pedal assembly (p.109)
Master Cylinder (p.113)
Light Fifteen (p.113)
Big Fifteen (p.115)
Exhaust system (p.117)
Electrical (p.118)
Distributor (p.118)
Dynamo (p.120)
Starter motor (p.124)
Front body work (p.127)
Petrol tank (p.128)
Engine adjustments (p.129)
Valves, ignition (p.129)
Carburettor (p.130)
Front axle adjustments (p.132)
Other adjustments (p.132)
Adjust, bleed brakes (p.134)
Adjust ride height (p.136)
Adjust headlamps (p.139)
Hull repairs (p.140)
Illustrations (p.141)
List of illustrations (p.142)
EXTRACTED TEXT — FOR REFERENCE ONLY
OPERATION 120 (Continued) DISMANTLING AND RE-ASSEMBLING OF FRONT AXLE Clean parts. RE-ASSEMBLING OF FRONT AXLE ASSEMBLING WHEEL CYLINDERS USE ONLY ALCOHOL OR LOCKHEED FLUID for cleaning parts, any other substance will entail rapid deterioration of the rubber cups. Lubricate and cups before assembling. The various parts can be assembled by hand (see Drawing 49, fig.2), for positioning of ASSEMBLING OF BRAKE BACK PLATES (See Drawing .49)
Choose a section…
Introduction (p.1)
Index (p.4)
List of Special Tools (p.6)
Engine (p.12)
Remove/refit w. gearbox (p.12)
Adjust suspension (p.13)
Adjust clutch cable (p.13)
Set distributor (p.14)
Set tappet clearances (p.15)
Remove engine accessories (p.16)
Refit clutch, gearbox (p.16)
Fit distributor (p.17)
Dismantle engine (p.18)
Cylinder head (p.19)
Oil pump (p.19)
Water pump (p.20)
Assemble engine (p.20)
Rocker shaft (p.20)
Cylinder head (p.21)
Oil pump (p.23)
Water pump (p.24)
Change starter gear ring (p.25)
Checking bearings (p.25)
Oil baffles (p.26)
Fit pistons (p.28)
Fit camshaft (p.28)
Fit liners (p.28)
Crank end float (p.30)
Fit timing gear (p.30)
Fit oil pump (p.31)
Fit sump, timing cover (p.31)
Cylinder head (p.33)
Remove/refit (engine in car) (p.33)
Rocker shaft (p.35)
Manifolds (p.36)
Water pump (p.37)
Fuel system (p.40)
Carburetter (p.40)
Air silencer (p.42)
Petrol pump (p.43)
Clutch (p.47)
Gearbox (p.51)
Remove/refit (p.51)
Dismantle (p.53)
Reassemble (p.54)
Front axle (p.62)
Remove/refit (p.62)
Dismantle (p.65)
Reassemble (p.67)
Transmission (drive shaft) (p.75)
Remove/refit (p.75)
Upper link arm (p.77)
Steering (p.79)
Dismantle/assemble (p.82)
Remove/refit (p.79)
Rear axle (p.86)
Rear crossmember (p.88)
Remove axle (p.90)
Dismantle (p.94)
Check camber, toe-in (p.95)
Reassemble (p.96)
Refit link arms (p.97)
Fit hubs, brake drums (p.98)
Dismantle (Ser. 6) (p.99)
Suspension (p.101)
Front torsion bar (p.101)
Rear torsion bar (p.102)
Shock absorbers (p.104)
Gear selector (p.106)
Hand brake control (p.108)
Pedal assembly (p.109)
Master Cylinder (p.113)
Light Fifteen (p.113)
Big Fifteen (p.115)
Exhaust system (p.117)
Electrical (p.118)
Distributor (p.118)
Dynamo (p.120)
Starter motor (p.124)
Front body work (p.127)
Petrol tank (p.128)
Engine adjustments (p.129)
Valves, ignition (p.129)
Carburettor (p.130)
Front axle adjustments (p.132)
Other adjustments (p.132)
Adjust, bleed brakes (p.134)
Adjust ride height (p.136)
Adjust headlamps (p.139)
Hull repairs (p.140)
Illustrations (p.141)
List of illustrations (p.142)