Choose a section…
Introduction (p.1)
Index (p.4)
List of Special Tools (p.6)
Engine (p.12)
Remove/refit w. gearbox (p.12)
Adjust suspension (p.13)
Adjust clutch cable (p.13)
Set distributor (p.14)
Set tappet clearances (p.15)
Remove engine accessories (p.16)
Refit clutch, gearbox (p.16)
Fit distributor (p.17)
Dismantle engine (p.18)
Cylinder head (p.19)
Oil pump (p.19)
Water pump (p.20)
Assemble engine (p.20)
Rocker shaft (p.20)
Cylinder head (p.21)
Oil pump (p.23)
Water pump (p.24)
Change starter gear ring (p.25)
Checking bearings (p.25)
Oil baffles (p.26)
Fit pistons (p.28)
Fit camshaft (p.28)
Fit liners (p.28)
Crank end float (p.30)
Fit timing gear (p.30)
Fit oil pump (p.31)
Fit sump, timing cover (p.31)
Cylinder head (p.33)
Remove/refit (engine in car) (p.33)
Rocker shaft (p.35)
Manifolds (p.36)
Water pump (p.37)
Fuel system (p.40)
Carburetter (p.40)
Air silencer (p.42)
Petrol pump (p.43)
Clutch (p.47)
Gearbox (p.51)
Remove/refit (p.51)
Dismantle (p.53)
Reassemble (p.54)
Front axle (p.62)
Remove/refit (p.62)
Dismantle (p.65)
Reassemble (p.67)
Transmission (drive shaft) (p.75)
Remove/refit (p.75)
Upper link arm (p.77)
Steering (p.79)
Dismantle/assemble (p.82)
Remove/refit (p.79)
Rear axle (p.86)
Rear crossmember (p.88)
Remove axle (p.90)
Dismantle (p.94)
Check camber, toe-in (p.95)
Reassemble (p.96)
Refit link arms (p.97)
Fit hubs, brake drums (p.98)
Dismantle (Ser. 6) (p.99)
Suspension (p.101)
Front torsion bar (p.101)
Rear torsion bar (p.102)
Shock absorbers (p.104)
Gear selector (p.106)
Hand brake control (p.108)
Pedal assembly (p.109)
Master Cylinder (p.113)
Light Fifteen (p.113)
Big Fifteen (p.115)
Exhaust system (p.117)
Electrical (p.118)
Distributor (p.118)
Dynamo (p.120)
Starter motor (p.124)
Front body work (p.127)
Petrol tank (p.128)
Engine adjustments (p.129)
Valves, ignition (p.129)
Carburettor (p.130)
Front axle adjustments (p.132)
Other adjustments (p.132)
Adjust, bleed brakes (p.134)
Adjust ride height (p.136)
Adjust headlamps (p.139)
Hull repairs (p.140)
Illustrations (p.141)
List of illustrations (p.142)
EXTRACTED TEXT — FOR REFERENCE ONLY
OPERALLON 10% \Vontinued) REMOVING AND REFITTING OF CYLINDER HEAD (ENGINE NOT plugs (using spanner 1601-T, see Drawing 2, fig.2). Connect radiator hoses to water pump. Tighten radiator drain plug and refill radiator. Connect battery positive cable to positive battery terminal. Start engine and let it idle for about 15 minutes. Finally tighten cylinder head nuts to a tension of 5 (36 foot pounds) in correct sequence (see Drawing 5).
Choose a section…
Introduction (p.1)
Index (p.4)
List of Special Tools (p.6)
Engine (p.12)
Remove/refit w. gearbox (p.12)
Adjust suspension (p.13)
Adjust clutch cable (p.13)
Set distributor (p.14)
Set tappet clearances (p.15)
Remove engine accessories (p.16)
Refit clutch, gearbox (p.16)
Fit distributor (p.17)
Dismantle engine (p.18)
Cylinder head (p.19)
Oil pump (p.19)
Water pump (p.20)
Assemble engine (p.20)
Rocker shaft (p.20)
Cylinder head (p.21)
Oil pump (p.23)
Water pump (p.24)
Change starter gear ring (p.25)
Checking bearings (p.25)
Oil baffles (p.26)
Fit pistons (p.28)
Fit camshaft (p.28)
Fit liners (p.28)
Crank end float (p.30)
Fit timing gear (p.30)
Fit oil pump (p.31)
Fit sump, timing cover (p.31)
Cylinder head (p.33)
Remove/refit (engine in car) (p.33)
Rocker shaft (p.35)
Manifolds (p.36)
Water pump (p.37)
Fuel system (p.40)
Carburetter (p.40)
Air silencer (p.42)
Petrol pump (p.43)
Clutch (p.47)
Gearbox (p.51)
Remove/refit (p.51)
Dismantle (p.53)
Reassemble (p.54)
Front axle (p.62)
Remove/refit (p.62)
Dismantle (p.65)
Reassemble (p.67)
Transmission (drive shaft) (p.75)
Remove/refit (p.75)
Upper link arm (p.77)
Steering (p.79)
Dismantle/assemble (p.82)
Remove/refit (p.79)
Rear axle (p.86)
Rear crossmember (p.88)
Remove axle (p.90)
Dismantle (p.94)
Check camber, toe-in (p.95)
Reassemble (p.96)
Refit link arms (p.97)
Fit hubs, brake drums (p.98)
Dismantle (Ser. 6) (p.99)
Suspension (p.101)
Front torsion bar (p.101)
Rear torsion bar (p.102)
Shock absorbers (p.104)
Gear selector (p.106)
Hand brake control (p.108)
Pedal assembly (p.109)
Master Cylinder (p.113)
Light Fifteen (p.113)
Big Fifteen (p.115)
Exhaust system (p.117)
Electrical (p.118)
Distributor (p.118)
Dynamo (p.120)
Starter motor (p.124)
Front body work (p.127)
Petrol tank (p.128)
Engine adjustments (p.129)
Valves, ignition (p.129)
Carburettor (p.130)
Front axle adjustments (p.132)
Other adjustments (p.132)
Adjust, bleed brakes (p.134)
Adjust ride height (p.136)
Adjust headlamps (p.139)
Hull repairs (p.140)
Illustrations (p.141)
List of illustrations (p.142)
