Choose a section…
Introduction (p.1)
Index (p.4)
List of Special Tools (p.6)
Engine (p.12)
Remove/refit w. gearbox (p.12)
Adjust suspension (p.13)
Adjust clutch cable (p.13)
Set distributor (p.14)
Set tappet clearances (p.15)
Remove engine accessories (p.16)
Refit clutch, gearbox (p.16)
Fit distributor (p.17)
Dismantle engine (p.18)
Cylinder head (p.19)
Oil pump (p.19)
Water pump (p.20)
Assemble engine (p.20)
Rocker shaft (p.20)
Cylinder head (p.21)
Oil pump (p.23)
Water pump (p.24)
Change starter gear ring (p.25)
Checking bearings (p.25)
Oil baffles (p.26)
Fit pistons (p.28)
Fit camshaft (p.28)
Fit liners (p.28)
Crank end float (p.30)
Fit timing gear (p.30)
Fit oil pump (p.31)
Fit sump, timing cover (p.31)
Cylinder head (p.33)
Remove/refit (engine in car) (p.33)
Rocker shaft (p.35)
Manifolds (p.36)
Water pump (p.37)
Fuel system (p.40)
Carburetter (p.40)
Air silencer (p.42)
Petrol pump (p.43)
Clutch (p.47)
Gearbox (p.51)
Remove/refit (p.51)
Dismantle (p.53)
Reassemble (p.54)
Front axle (p.62)
Remove/refit (p.62)
Dismantle (p.65)
Reassemble (p.67)
Transmission (drive shaft) (p.75)
Remove/refit (p.75)
Upper link arm (p.77)
Steering (p.79)
Dismantle/assemble (p.82)
Remove/refit (p.79)
Rear axle (p.86)
Rear crossmember (p.88)
Remove axle (p.90)
Dismantle (p.94)
Check camber, toe-in (p.95)
Reassemble (p.96)
Refit link arms (p.97)
Fit hubs, brake drums (p.98)
Dismantle (Ser. 6) (p.99)
Suspension (p.101)
Front torsion bar (p.101)
Rear torsion bar (p.102)
Shock absorbers (p.104)
Gear selector (p.106)
Hand brake control (p.108)
Pedal assembly (p.109)
Master Cylinder (p.113)
Light Fifteen (p.113)
Big Fifteen (p.115)
Exhaust system (p.117)
Electrical (p.118)
Distributor (p.118)
Dynamo (p.120)
Starter motor (p.124)
Front body work (p.127)
Petrol tank (p.128)
Engine adjustments (p.129)
Valves, ignition (p.129)
Carburettor (p.130)
Front axle adjustments (p.132)
Other adjustments (p.132)
Adjust, bleed brakes (p.134)
Adjust ride height (p.136)
Adjust headlamps (p.139)
Hull repairs (p.140)
Illustrations (p.141)
List of illustrations (p.142)
EXTRACTED TEXT — FOR REFERENCE ONLY
OPERATION 105 (Continued) DIioMANILING AND AboSMDLING UF ENGINE —=<=—_———X—K——_=[=*>{*_co*_<_K*k*K““]””=="{={€§{*"™{*"=>5],]"_=][][{] == Mount water pump cover, then water pump. Fit spring washers under head of set screws or nuts and tighten to a tension of 3.5 (25 foot pounds).
Choose a section…
Introduction (p.1)
Index (p.4)
List of Special Tools (p.6)
Engine (p.12)
Remove/refit w. gearbox (p.12)
Adjust suspension (p.13)
Adjust clutch cable (p.13)
Set distributor (p.14)
Set tappet clearances (p.15)
Remove engine accessories (p.16)
Refit clutch, gearbox (p.16)
Fit distributor (p.17)
Dismantle engine (p.18)
Cylinder head (p.19)
Oil pump (p.19)
Water pump (p.20)
Assemble engine (p.20)
Rocker shaft (p.20)
Cylinder head (p.21)
Oil pump (p.23)
Water pump (p.24)
Change starter gear ring (p.25)
Checking bearings (p.25)
Oil baffles (p.26)
Fit pistons (p.28)
Fit camshaft (p.28)
Fit liners (p.28)
Crank end float (p.30)
Fit timing gear (p.30)
Fit oil pump (p.31)
Fit sump, timing cover (p.31)
Cylinder head (p.33)
Remove/refit (engine in car) (p.33)
Rocker shaft (p.35)
Manifolds (p.36)
Water pump (p.37)
Fuel system (p.40)
Carburetter (p.40)
Air silencer (p.42)
Petrol pump (p.43)
Clutch (p.47)
Gearbox (p.51)
Remove/refit (p.51)
Dismantle (p.53)
Reassemble (p.54)
Front axle (p.62)
Remove/refit (p.62)
Dismantle (p.65)
Reassemble (p.67)
Transmission (drive shaft) (p.75)
Remove/refit (p.75)
Upper link arm (p.77)
Steering (p.79)
Dismantle/assemble (p.82)
Remove/refit (p.79)
Rear axle (p.86)
Rear crossmember (p.88)
Remove axle (p.90)
Dismantle (p.94)
Check camber, toe-in (p.95)
Reassemble (p.96)
Refit link arms (p.97)
Fit hubs, brake drums (p.98)
Dismantle (Ser. 6) (p.99)
Suspension (p.101)
Front torsion bar (p.101)
Rear torsion bar (p.102)
Shock absorbers (p.104)
Gear selector (p.106)
Hand brake control (p.108)
Pedal assembly (p.109)
Master Cylinder (p.113)
Light Fifteen (p.113)
Big Fifteen (p.115)
Exhaust system (p.117)
Electrical (p.118)
Distributor (p.118)
Dynamo (p.120)
Starter motor (p.124)
Front body work (p.127)
Petrol tank (p.128)
Engine adjustments (p.129)
Valves, ignition (p.129)
Carburettor (p.130)
Front axle adjustments (p.132)
Other adjustments (p.132)
Adjust, bleed brakes (p.134)
Adjust ride height (p.136)
Adjust headlamps (p.139)
Hull repairs (p.140)
Illustrations (p.141)
List of illustrations (p.142)